Aicon Equipment

AICON Scan XR-500

A high-tech, advanced X-ray inspection system designed for the quality control of products in individual and bulk packaging, including tray, plastic stretch film, cardboard boxes, flowpacks, pouches, doypacks, sachets and more. This system provides effective protection against contamination and various quality defects at all stages of production.

Benefits & Features

Inverted inspection logic

By default, AICON X-Ray devices treat every inspected product as non-compliant and therefore deemed to be rejected. It is only during the scanning process that the system analyses and determines whether the product meets the expected quality requirements, and whether its status can be changed to compliant. This inverted product inspection logic system greatly minimizes the risk of non-compliant products making it to market, even in the event of failure of any component in the inspection system.

Effective detection

Highest detection level (POD) of metallic contamination, glass, stones, calcified bones, Teflon, ceramics, dense plastics, product lumps and more, with the lowest false rejection rate (FRR).

High-performance

Innovative data processing method, supporting production lines of up to 1,000 PPM.

Dual Energy Imaging

This optional technology uses two different radiation energies to differentiate between materials. This allows for more precise detection of contaminants in products that are “difficult” or inhomogeneous in terms of X-ray technology (varying densities, random arrangement or overlap).

Highest detection level with the lowest false rejection rate

System Flexibility

Versatile configuration options to suit a wide range of applications.
Industry-record number of image analysis algorithms, efficiently handling any type of application.
Seamlessly communicates with the key devices in your production line
Full MES integration - compatible with current industry standards guaranteeing seamless communication with key devices in your production line - EtherNet/IP, PROFINET, S7, EtherCAT, Modbus-TCP, Profibus, CAN, CANopen, OPC UA, SQL, Siemens Standard and RS

Benefits

Self-control system

AICON SCAN XR series devices are equipped with advanced built-in self-control system. This system guarantees stable operation of software and hardware, based on dual communication and redundant data processing. Devices built according to this concept perform continuous self-control in order to capture their own malfunctions at all stages of the product scanning process, from image creation to image analysis, through to reject of non-compliant product and the supervision of data acquisition.

Advanced tracking system

Comprehensive product flow control is performed in real time, ensuring precise tracking and reliable registration of the position of each product transported – regardless of line throughput or complexity of the production process.

Design

An intelligent, ergonomic design ensures comfortable operation and allow for easy and quick system adjustment, should you need to replace individual consumable components.

Designed to the highest standard of hygiene for easy maintenance regardless of manufacturing conditions.
Simple and convenient operation, thanks to the highly ergonomic system and automated product learning.
Interface personalization - adjust the control panel to suit individual user requirements, allowing for higher operational comfort.

Data Reporting

High-efficiency, multi-threaded data processing - the industry’s highest multi-threaded data processing speeds - up to 10 Gb/s - for the most efficient image processing and maximum performance of the entire inspection system.
Full product history (including the manufacturing process) and easy access to a detailed data archive for quality control.

Technical Specifications

Throughput	≤ 150 m/min
Detection Area	300 mm at belt level
Diode Resolution	0,4 mm – 0,8 mm, Dual Energy
X-ray Source	35-100 kV / 1.0-8.0 mA, 500 W
Number of Scanning Beams	1
Beam Direction	Vertical
X-ray Emission	<1 μSv / h, the product complies with legal EU directives
Operating Environment	Temperature: 0 - 45 °C / 32 - 113 °F Humidity: 30 - 95%
Ingress Protection	IP65 (optional IP69)
Construction Material	Bead-blasted stainless steel 1.4301 (AISI 304)
Display	TFT LCD 15'' Touchscreen
Operating System	Windows 10 Enterprise
Software	AiSoft
Number of Product Programs	1000
Disk Space	500 GB for x-ray pictures and internal data storage, expandable
Communication Interfaces	Ethernet 10/100/1000 mbps, USB 3.0 for external data storage
Air Requirement	Min. 6 bar for pneumatic rejection systems
Power Supply	Single phase, 230 VAC +/-10%, fuse 12 A
Dimensions	1600 mm x 1111 mm x 2265 mm (L x B x H)

Equipment Literature

Equipment Video

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